10 October 2012

Trainmastering 101: The Basics



A railroad is a business.  The primary reason a business exists is to make money.  A business makes money by selling a product or service for more money than it takes to produce that product or service.  Railroads are service businesses.  The service railroads offer is transportation.

Railroads transport goods over a fixed network of rails in accordance with an operating plan.  The operating plan is a system-wide scheme for moving trains between terminals (where goods are sorted and rerouted) and to and from customers. 

A trainmaster is a field-level operations officer whose primary responsibility is the safe execution of the railroad’s operating plan.  The operating plan is asymptotic.  It is aspired to but never fully achieved.  Myriad things go wrong each day, all across a railroad’s network, that cause actual operations to diverge from the operating plan.  A trainmaster’s job is to apply knowledge, leadership, and relationships to swiftly recognize and respond to the infinite variety of problems that conspire to flummox the operating plan.  The core challenge to the trainmaster is to identify, contain and reverse divergences before they ripple too far out into the system—constantly striving to recover and resume operations in accordance with the operating plan.         

There are two basic types of trainmaster:  the terminal trainmaster and the line-of-road trainmaster.  Most new trainmasters start out as terminal trainmasters, where they learn to apply the basics of railroad operations within a fairly limited geographical area under the tutelage of a terminal superintendant.  Line-of-road trainmasters, who are typically more experienced, cover large geographic areas of the railroad between major terminals.    

The primary resources a trainmaster manages to execute the operating plan include people, locomotives, end-of-train devices, track, and time.  Railroads operate on relatively thin profit margins.  The best run railroads spend about 75 cents for every dollar they earn.  It doesn’t take much to go wrong in terms of efficiency to get into negative margin territory.  So, by business necessity, the railroads must run very lean operations.  For the trainmaster, this means there are no resources to spare, so they must be managed very carefully.   

People who directly report to the trainmaster include conductors, switchmen, yardmasters, operators, and clerks.  Trainmasters typically provide direction to both conductors and engineers, even though (for most railroads) engineers report to a road foreman of engines.

Trainmasters also interface constantly with many people, both internal and external to their territory.  Internally, trainmasters must establish excellent rapport with the managers in the local mechanical and engineering departments.  The mechanical department is responsible for the inspection, servicing, and repair of locomotives, rolling stock, and end-of-train devices.  The engineering department is responsible for maintaining the railroad’s infrastructure, such as track and signals.  A terminal cannot operate without close constant coordination between operations, mechanical, and engineering.

Externally, trainmasters must interface with dispatchers, division-level operating managers, locomotive managers at headquarters, crew schedulers, union representatives,  managers at other railroads with whom the trainmaster has interchange operations, Federal Railroad Administration (FRA) inspectors, union representatives, and customers.

Railroading is not inherently dangerous, but it is inherently unforgiving.  If performed properly, with properly serviced and maintained equipment and infrastructure, rail operations are very safe.  If people make mistakes, or take shortcuts, they can die, or they can kill other people.  Above all else, a trainmaster must ensure that all railroad operations are carried out in a safe manner.  Railroads have very precise operating rules and procedures to cover pretty much every type of operating scenario and situation one can imagine.  These operating rules are, as they say in the industry, “written in blood.”  Most railroad operating rules are based directly upon federal laws that govern rail operations.  Trainmasters will get to know their local FRA inspectors quite well, as these inspectors will constantly be auditing railroad operations, making sure the railroads are fully compliant with federal law. 

By far, the most unpleasant aspect of being a trainmaster is enforcing, through disciplinary action, the railroad’s safety rules.  Trainmasters must get comfortable with confronting and effectively dealing with railroad employees who are violating operating rules.  It is not fun to have to take another person off a job and send him or her home for a three-day suspension.  It is not fun to fire someone who simply cannot or will not comply with safe operating procedures.  It is much less fun to have to tell that employee’s spouse and children that the employee was killed on the job. 

Ideally, a trainmaster will be able to establish and maintain in his or her territory a culture that embraces safety—one in which peer pressure to be safe is the primary force driving compliance.                           

The basic flow at a railroad terminal is much like that of a production factory.  Resources arrive in the plant.  They are inspected.  Value is added.  The finished product is inspected, tested, and shipped.  In the case of a railroad terminal, the incoming resources are rail cars.  When they arrive, the mechanical department inspects them to be sure they are in good working order.  Yard switching crews then add value by sorting cars and building the final product:  outbound trains.  When a train is built, it is inspected and tested.  When a train is ready to go, a train crew (conductor and engineer) take the train away.

The operating plan typically repeats on a daily basis.  Railroad operations run 24 hours a day, 365 days a year.  They never stop.  Never.  Operations diverge from the plan, converge, then diverge again.  Operational problems ripple and migrate throughout the system.  Problems, delays, and crises emerge.  Trainmasters, using all the resources at their disposal, deal with these issues, always striving to recover to the operating plan. 

In a nutshell, this is the role of the trainmaster.  In future posts, we will explore in much more detail all of the topics introduced above. 

24 January 2010

Magnolia Cutoff



Between Cumberland, Maryland, and Harpers Ferry, West Virginia, the CSX Cumberland Subdivision hugs the serpentine south bank of the Potomac River. At Magnolia, West Virginia, the B&O decided to lop off a few miles of curving track (which slows trains down, takes more power to maneuver through, and wears out wheels a lot faster than straight, or tangent, track). Here, where the river bends right as it flows downstream, the mainline shoots straight over a bridge spanning the Potomac into Maryland. As soon as the line hits Maryland soil, it enters the almost 1600-foot Graham Tunnel. Exiting the tunnel, the mainline crosses the Potomac once again into West Virginia.

The Conductor



Did you know the conductor, not the engineer, is in charge of the train? The engineer is responsible for operating the locomotive and handling the train safely and efficiently; however, the conductor is the ranking crewmember, responsible for the entire train and providing transportation services, passenger or freight. Your conductor is a well-trained, professional railroader...much, much more than just a ticket puncher.

(image taken September 2007)

The "Rock Runner"



Pretty much every morning, a CSXT crew takes a set of locomotives from the small yard at Brunswick, Maryland, to the rock quarry at Millville, West Virginia. They travel west a spell on the busy twin-track Metropolitan Subdivision until they get to the Potomac crossing at Harpers Ferry. Once they arrive at this bridgeborne junction, they branch off onto the less-traveled Shenandoah Subdivision for the rest of the way to Millville. At Millville, they grab a train of hopper cars filled with crushed rock. Then the "Rockrunner" heads back the way it came, past Brunswick, all the way to Bladensburg, Maryland, just outside of Washington, DC. There, the crew leaves the train of loads to be unloaded and picks up a string of empties (the loads from the previous day). The crew then hauls these empties back to Millville (where they will be loaded for another trip the next day). Finally, the crew takes its locomotives light (no cars) back to Brunswick to tie up for the day.

In this photo, the crew is on the final of their four legs. Sitting engines light on the bridge over the Potomac at Harpers Ferry late in the afternoon, the crew awaits a proceed signal indication so they can move off the Shen sub onto the Met sub, scoot through the tunnel, and head for home.

(Photo taken Spring 2006.)

Mon River Coal Ops



View On Black

A CSX train, operating on Norfolk Southern's Mon River Line, moves eight loads south. An empty NS northbounder awaits entry to the small yard at West Brownsville (which is on the opposite bank of the river and reached via a rail bridge just around the bend).

(As is the case with most rail photos, there was drama behind this image. I'd been coveting this shot for a while, but I knew, since this is a relatively light traffic line, the odds were a zillion to one I'd be here at the right moment. I knew I might go to my grave without snapping this picture. So, you can imagine my excitement--actually more like psychotic exuberance--when I noticed headlights approaching off to my right as I drove across the bridge. I’m sure I did an illegal and/or unsafe thing or two as I quickly handed control of the car to my wife, grabbed my camera, leapt from the car and scampered on foot back across the icy bridge, fumbling to get my camera ready as I ran. I’ll count myself extra blessed that I had great light, there was an empty coal train on the other track to add interest, and the train was a colorful CSX instead of a black and white Norfolk Southern. Sometimes the Railfan Gods smile upon us.)

Economy Incarnate



The state of the nation's railyards and railways are an excellent leading economic indicator. Empty railyards, combined with fewer and shorter trains, mean the raw materials of our economy are not on the move as much as they are when the economy is strong. Building materials (cement, lumber, gypsum, sand, etc.), consumer goods, plastic, chemicals and the myriad raw materials for manufacturing...all are transported largely by rail. This autorack train, loaded with new cars, is much shorter than--about half the length of--a typical autorack train. Railborne freight volume is down all across the nation right now.

Grande Ghosts of Greentree



The Denver & Rio Grande Western has long since faded into the realm of railroad lore (having been assimilated by the Union Pacific in 1996). Yet, here, on a Saturday morning just south of Pittsburgh, a Wheeling and Lake Erie crew makes good use of two former Rio Grande SD40T-2 tunnel motors in original livery ("tunnel motors" were specially-built with engine ventilation systems, characterized chiefly by air intake grates mounted low on the rear of the locomotive body, designed to operate in long, diesel smoke-choked Rocky Mountain tunnels). Lashed up to a pair of W&LE GP units, these old workhorses switch cars at Rook Yard in Greentree before taking a train to Monessen. The W&LE has done an admirable job of keeping the spirit of the Rio Grande alive, keeping these old units in original paint and painting its newer units in a similar style.